A cord that’s hot while in use is a warning sign that it may be overloaded. Unplug it, check its rating against what’s plugged in, and look along its whole length for damage.
What to check
Too much plugged in
How to tell: Most of the cord is warm or hot while things run. Overheating is usually caused by overloading, or by plugging in appliances that use more watts than the cord can handle.
Fix: Read the rating on the cord’s tag or packaging and add up the watts of everything plugged into it (the watts to amps calculator takes a sum). Unplug something, or use a cord rated for the load.
A cord too light for the length
How to tell: A long, thin cord on a big load, such as a power tool. An undersized cord loses voltage and overheats.
Fix: Use a heavier cord, a lower gauge number. See the extension cord gauge chart.
Hot at the plug or the socket
How to tell: Only the plug, or the socket end, is hot. Hot plugs and sockets are often caused by deteriorated connections to the cord’s wires.
Fix: Replace the cord.
Melted, cracked or worn
How to tell: Soft or melted plastic, a plug melted to another plug, cracks, or bare wire. Damaged extension cords can also cause fires.
Fix: Replace the cord. Never tape up damaged insulation or cut the plug. Don’t use the appliance whose plug melted until it has been checked.
Covered up
How to tell: The cord runs under a rug, a carpet or furniture, or through a doorway.
Fix: Move it into the open. Extension cords shouldn’t run under carpets or furniture, or through doorways.
Space heaters go straight into a wall outlet, never an extension cord: see space heaters and extension cords.
A hot wall outlet
If the wall outlet itself is hot, stop using it and call an electrician. Don’t open the outlet or its cover.
For something that’s always plugged in
Extension cords are meant for temporary use. Where something needs power all the time and there’s no outlet near it, an electrician can add an outlet.
Unplug a hot cord at once, pulling on the plug, not the cord, and don’t use it again until you’ve found the cause.